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How to Create Split Shipments from Freight Planner

Learn how to automatically split purchase orders into air and ocean freight shipments based on Freight Planner optimization results.

Egemen Akdogan avatar
Written by Egemen Akdogan
Updated over a week ago

This guide shows you how to automatically create separate air and ocean freight purchase orders based on Freight Planner's intelligent distribution recommendations.

What you'll learn

  • How to split a purchase order based on freight optimization results

  • How to review and adjust the recommended distribution

  • What happens to your original purchase order after splitting

Before you start

Make sure:

  • ✅ Your purchase order is in Draft or Approved status

  • ✅ You have lead time information configured (manufacturing, air freight, and ocean freight lead times)

💡 New to Freight Planner? Learn how to use Freight Planner first to understand how optimization works.


Video Tutorial

Watch a complete walkthrough of splitting purchase orders with Freight Planner


Step-by-step instructions

Step 0: Review Optimization Results

After calculating the optimized freight distribution in Freight Planner, review the Optimized Freight Distribution table to ensure the recommendations align with your needs:

  • Check which products are assigned to air freight (urgent items)

  • Check which products are assigned to ocean freight (adequate inventory)

  • Review the projected savings

If the distribution looks good, proceed to create shipments.

Step 1: Initiate Split Shipment Creation

Click the Create Shipments button at the bottom of the Freight Planner screen.

This opens the split purchase order workflow.

Step 2: Review Allocated Quantities

The workflow displays your products distributed across two freight methods:

Left Column: Air Freight

  • Shows estimated arrival date (e.g., 05 Nov 2025)

  • Lists products and quantities recommended for air shipment

Right Column: Ocean Freight

  • Shows estimated arrival date (e.g., 30 Nov 2025)

  • Lists products and quantities recommended for ocean shipment

Total Column

  • Shows original purchase order quantities for reference

Verify the distribution: Air Qty + Ocean Qty should equal Total Qty for each product.

Adjust Quantities (Optional)

If you need to modify the recommended distribution:

  1. Click directly in any quantity field

  2. Enter your desired quantity

  3. The system validates that totals still match

⚠️ Important: If quantities don't balance correctly, a validation error will appear. You must correct it before proceeding.

Click Continue to Step 3 when satisfied with the distribution.

Step 3: Choose What Happens to the Original PO

Select one of these options for your original purchase order:

Option

What it does

When to use it

Convert To Draft

Original PO will no longer be counted in inventory forecasts

You want to keep the PO for reference without affecting your inventory planning

Archive

Original PO will be archived and any linked backorders will be disabled

You want to preserve the record and stop any active backorders

Delete

Original PO will be permanently removed (archived if deletion not possible)

You no longer need the original PO in your system

Review your selections carefully, then click Confirm Split to finalize.

Step 4: View Your New Purchase Orders

After successful splitting, a confirmation message appears:

"Purchase Order Successfully Split" "PO#[number] has been split into 2 new purchase orders"

You'll see:

  • Two new purchase orders listed with their unique PO numbers

  • Destination freight method (Air or Ocean)

  • Total quantities for each shipment

  • Expected arrival dates

  • Status of your original PO (Draft, Archived, or Deleted)

Click view next to any new PO to see its details.

💡 Note: The newly created purchase orders are created with Draft status. You'll need to review and approve them when you're ready to proceed with ordering.


Understanding Split Shipment Tracking

Activity Log

The relationship between your original PO and the resulting split POs is automatically recorded in the activity log. You'll see entries showing:

  • Which PO was split

  • Which new POs were created from the split

  • The action taken on the original PO

This tracking makes it easy to trace the history of each order in your inventory system.

Inventory Planning

After splitting:

  • Each new PO is tracked independently in Fabrikatör

  • The new POs are created in Draft status and need to be approved before they affect inventory calculations

  • Once both POs are approved, suggested restock quantities automatically account for both incoming split purchase orders

  • Your forecasting considers the different arrival dates for air and ocean shipments


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